Custom Mailer Boxes
Custom Mailer Boxes are built for retail and e-commerce brands that need packaging as strong as it is on-brand. Built from Corrugated / Cardboard, they hold their shape through transit and handling. No setup costs. Just a 100-unit minimum and a proof to approve before we print.
FSC Certified
Sustainably sourced paper and board
Food-Grade Safe
FDA-compliant materials for direct food contact
100% Recyclable
All materials are curbside recyclable
Sedex Member
Audited for ethical, responsible sourcing
Specifications
- Material
- Corrugated / Cardboard
- Printing
- Full-Color CMYK / Offset
- Finish
- Matte / Gloss Lamination
- MOQ
- 100 Units
Printing & Finishing
- Full-Color CMYK
- Spot Colors (Pantone)
- Interior Printing
Custom Mailer Boxes Styles We Make
- Mailer Tuck End: Standard folding carton. Quick assembly, works for most products.
- Mailer Auto-Bottom: Pre-glued base that snaps open. Holds heavier products.
- Mailer Window: Die-cut window with clear PET film. Lets customers see the product.
- Mailer Sleeve: Two-piece sleeve and tray. Premium unboxing feel.
Materials
- Cardboard: 12pt to 24pt stock. Lightweight, prints well, cost-effective.
- Kraft: FSC-certified, 100% recyclable. Natural look for eco-conscious brands.
- Corrugated: E-flute and B-flute for extra protection in transit.
Printing and Finishing
Full-color CMYK and Pantone printing. Matte lamination, gloss lamination, soft-touch coating, spot UV, gold and silver foil stamping, embossing, debossing, and die-cut windows. Interior printing on all styles.
Custom Sizes and Design Support
Built to your exact product dimensions. Our team creates the dieline and 3D proof at no charge. Send your artwork or we build it from scratch. You approve before production starts.
How to Order
- 1.Request a free quote with your box style, size, and quantity.
- 2.We send a 3D proof within one business day.
- 3.Approve and production starts. 10-15 business days turnaround.
- 4.Ships flat-packed, free, anywhere in the USA.
Frequently Asked Questions
Related Products
Ready to start your project?
Tell us what you need. We get back to you within a business day.