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Full flap auto bottom box with complete flap closure

Full Flap Auto Bottom

The Full Flap Auto Bottom is a Full Flap Auto-Lock Bottom box, built in custom sizes for cosmetic, food, retail, and gift brands across the USA. We cut it from SBS Paperboard / Corrugated, chosen for the weight and rigidity your product needs. No setup costs. Just a 100-unit minimum and a proof to approve before we print.

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FSC Certified

Sustainably sourced paper and board

Food-Grade Safe

FDA-compliant materials for direct food contact

Recyclable options available

Uncoated kraft and paper builds qualify; laminated, foil and rigid builds do not

Sedex Member

Audited for ethical, responsible sourcing

Specifications

Material
SBS Paperboard / Corrugated
Style
Full Flap Auto-Lock Bottom
Printing
Full-Color CMYK
MOQ
100 Units

Printing & Finishing

  • Full-Color CMYK
  • Spot Colors (Pantone)
  • Interior Printing

When to Use Full Flap Auto Bottom

This structure works for retail packaging, shipping, and product presentation. Pick this style when your product needs a clean look with reliable protection.

Materials

  • Cardboard: 12pt to 24pt stock. Lightweight, prints well, cost-effective.
  • Kraft: FSC-certified, recyclable when left uncoated and unlaminated. Natural look for eco-conscious brands.
  • Corrugated: E-flute and B-flute for extra protection in transit.

Printing and Finishing

Full-color CMYK and Pantone printing. Matte lamination, gloss lamination, soft-touch coating, spot UV, gold and silver foil stamping, embossing, debossing, and die-cut windows. Interior printing on all styles.

Custom Sizes and Design Support

Built to your exact product dimensions. Our team creates the dieline at no charge. Send your artwork or we build it from scratch. You approve before production starts.

How to Order

  1. 1.Request a free quote with your box style, size, and quantity.
  2. 2.We send a digital proof within 24 to 48 hours of placing your order.
  3. 3.Approve and production starts. 10-15 business days turnaround.
  4. 4.Ships flat-packed, free, anywhere in the USA.

Full Flap Auto Bottom — FAQs

Got questions? We have answers. If you need anything else, get in touch.

The base flaps overlap completely rather than meeting edge to edge, so there is a double thickness of board across the whole base instead of a seam. It is the strongest folding-carton base we make.

When the contents are heavy, dense, or unevenly weighted - a filled glass jar, a bottle, a tool. It is also worth it where the box is stacked in storage, since the overlapping base resists deformation from the weight of boxes above it.

A little, because it uses more board per unit than a standard auto bottom. There are no additional die or setup charges, so the difference is material only - usually a smaller number than the cost of replacing damaged stock.

Ready to start your project?

Tell us what you need. We get back to you within a business day.

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